Reliability-constrained design optimisation of extra-large offshore wind turbine support structures

Student thesis: Doctoral Thesis

Abstract

The offshore wind industry has evolved significantly over the last decade, contributing considerably to Europe’s energy mix. For further penetration of this technology, it is essential to reduce its costs to make it competitive with conventional power generation technologies. To this end, optimising the design of components while simultaneously fulfilling design criteria is a crucial requirement for producing more cost-effective strategies. Traditional design optimisation techniques rely on the optimisation of design variables against constraints such as stresses or deformation in the form of limit states and to minimise an objective function such as the total mass of a component. Although this approach leads to more optimal designs, the presence of uncertainties, for instance, in material properties, manufacturing tolerances and environmental loads, requires more systematic consideration of these uncertainties. A combination of optimisation methods with concepts of structural reliability can be a suitable approach if challenges such as the approximation of the load effect concerning global input loads and computational requirements are addressed accordingly. In this study, a reliability-constrained optimisation framework for offshore wind turbine (OWT) support structures is developed, applied, and documented for the first time. First, a parametric finite element analysis (FEA) model of OWT support structures is developed, considering stochastic material properties and environmental loads. The parametric FEA model is then combined with response surface and Monte Carlo (MC) to create an assessment model in the Six Sigma module in ANSYS, which is then further integrated with an optimisation algorithm to develop a fully coupled reliability-constrained optimisation framework. The framework is applied to the NREL 5MW OWT and OC3 sub-structure. Results indicate that the proposed optimisation framework can effectively reduce the mass of OWT support structures meeting target reliability levels focusing on realistic limit states. At the end of the optimisation loop, an LCOE comparison is done to see the effect of mass reduction on the wind turbine cost. The study expanded with a scaling-up approach and investigated the technical feasibility of increasing the system’s power and size in deeper water depth for bottom-fixed support structures. Additionally, parametric equations have been developed to estimate the wind turbine rating and weight considering water depth in the conceptual design stage. Furthermore, the sensitivity analysis was performed on the latest reference support structure of the IEA 15MW turbine to see the effect of water depth between 30m to 60m. The results showed the influences of water depth on the current structural response of the monopile. It revealed that utilising the proposed support structure is not feasible for water-depth above 50m as the analysis did not fulfil design criteria.
Date of Award3 Jun 2024
Original languageEnglish
Awarding Institution
  • University Of Strathclyde
SponsorsEPSRC (Engineering and Physical Sciences Research Council)
SupervisorFeargal Brennan (Supervisor)

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