Electrochemical supercapacitors from upcycled biomass and plastic waste derived activated carbon composites

  • Kiran Kumar Reddy Reddygunta

Student thesis: Doctoral Thesis

Abstract

Flexible/Stretchable supercapacitors have emerged as attractive prospects for wearable and portable electronics among the next generation of energy storage devices. These devices are resistant to shock, can be adapted to any curved surface, and provide a less energy-consuming alternative to flexible Lithium (Li)-ion batteries. So far, the most efficient electrodes materials for flexible/stretchable supercapacitors have been based on carbon materials produced from fossil fuels, such as graphene, carbon nanotubes, and conductive polymers which are expensive and limited. As a result, there is a need for the development of cost-effective and sustainable electrode materials for the fabrication of flexible/stretchable supercapacitors. Biomass/plastic wastes pose a serious threat to the environment, and the massive economy involved in the global disposal of biomass/plastic wastes has motivated us to recycle or reuse various categories of waste in order to gain value-added carbon products. Because of its large specific surface area, well-defined pore structure, excellent thermal and chemical durability, intrinsic high electrical conductivity, and wide availability, porous activated carbon (AC) is a common electroactive material for supercapacitor applications. Over the last decade, a great deal of research has been done on the biomass/plastic waste derived activated carbon; however, this research has largely concentrated on the electrodes alone or coin-cell type supercapacitors, that are unlikely to make the transfer from the laboratory to the real-world wearable and portable electronic applications. Underpinned by a design philosophy of sustainability and scalability, the current research aims to use a diverse range of biomass/plastic wastes to create high surface area porous carbon materials that can be used as electrodes in the fabrication of high energy density flexible/stretchable supercapacitors with environmentally safe electrolytes such as bio-polymer gel and water-in-salt electrolytes. Activated carbon derived from plant-based biomass (hazelnut shells, corn derivatives and pomelo peel) and plastic waste (Face shield and face mask) along with carbon composites with nanomaterials (siloxane, zinc cobalt oxide and tin sulphide) have been explored in this thesis for application as electrode material in electrochemical supercapacitors. Physicochemical properties of the synthesized materials were determined by X-Ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), transmission electron microscope (TEM), Raman Spectroscopy and N2 adsorption/desorption analyzer. The electrochemical performance of the as-prepared carbons was investigated in both in three electrode system in aqueous electrolyte as well as in two electrode system via solid state supercapacitor using biopolymer gel electrolyte. This PhD thesis is structured into ten chapters. A short summary of those chapters is described below. Chapter 1-3 includes a general introduction to fundamental principles of supercapacitors technology, biomass activated carbon and its composite electrodes, and electrolytes for supercapacitors. Additionally, the main motivation and objectives of this PhD Thesis are briefly presented at the end of Chapter 3. Chapter 4 presents the synthesis of high specific surface area porous carbon from hazelnut shells and their application in supercapacitors. By using a simple “sonoexfoliation method”, graphene like porous carbons was obtained from presynthesized activated carbon. It was observed that the textural and electrochemical properties of the as-prepared carbon materials enhanced significantly after sonoexfoliation process. The high surface area graphene-like carbon obtained after sonoexfoliation showed excellent electrochemical performance with specific capacitance of 320.9 F g−1 at 0.2 A g−1 current density and exceptional capacitance retention of 77.8% at 2 A g−1 current density after 10 000 cycles in 1 M Na2SO4 electrolyte. Furthermore, the symmetric flexible supercapacitor fabricated using sono-exfoliated graphene-like activated carbon and biopolymer gel electrolyte exhibits an outstanding energy density of 38.7 W h kg−1 and power density of 198.4 W kg−1 . Chapter 5 investigates the best possible precursor among different corn derivatives. The activated carbon (AC) obtained from corn grain possessed hierarchical porous structure with appropriate amount of N, O functional groups, high specific surface area (1804 m2 g −1 ), and a high degree of graphitization and displayed the highest electrochemical performance among the corn derived activated carbons with a specific capacitance (411 F g−1 at 1.0 A g−1 ) and excellent rate capability (85.7% capacitance retention at 30 A g−1 ) in 6 M KOH aqueous electrolyte tested in three electrode configuration. High specific surface area and higher degree of graphitization are observed to play a crucial role in determining the charge accumulation properties of activated carbon (AC) grain sample. Chapter 5 also investigated the electrochemical behavior of flexible symmetric supercapacitor based on slot-die coated AC grain electrodes and hydroxyethyl cellulose (HEC)/KOH bio-polymer electrolyte which delivered an outstanding energy density of 31.1 W h kg−1 at 215 W kg−1 and ultra-high cyclic stability (91.3% after 10000 cycles at 5 A g−1 current density). Chapter 6 presents the synthesis of novel biomass activated carbon composite electrodes and their applications in supercapacitors. Corn husk derived activated carbon/two-dimensional (2D) siloxene has been utilized as a novel composite electrode for fabricating high energy density and high temperature tolerant supercapacitor. High surface area corn husk activated carbon was used in this study as a suitable framework for depositing siloxene nanosheets, allowing the overall siloxene/corn husk derived activated carbon composite to give good electrochemical performance. The as-prepared composite electrode has a high specific capacitance of 415 F g−1 at 0.25 A g−1 and retains 73.4% of its initial capacitance even at a high current density of 30 A g−1 in 1 M Na2SO4 electrolyte, thanks to the hierarchical porous structure of activated carbon and sheet like siloxene structures. The siloxene nanosheet structures act as a spacer, exposing the surface-active sites of activated carbon for quick electrochemical reactions and ensuring maximum electrode material utilisation. Furthermore, the symmetric supercapacitor assembled with the composite electrodes and “acetonitrile/water-in-salt (AWIS)” electrolyte displayed best performance with an outstanding energy density of 57.2 W h kg−1 at 338 W kg−1 with a cyclic stability of 92.8% after 10000 cycles at 5 A g−1 current density. Besides, the fabricated supercapacitor can operate over wide temperature range from 0 to 100 ⁰C.
Date of Award7 Mar 2024
Original languageEnglish
Awarding Institution
  • University Of Strathclyde
SponsorsUniversity of Strathclyde
SupervisorAruna Ivaturi (Supervisor) & Leonard Berlouis (Supervisor)

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