Remote ultrasonic imaging of a wire arc additive manufactured Ti-6AI-4V component using laser induced phased array

Peter Lukacs; Geo Davis; Theodosia Stratoudaki; Stewart Williams; Charles N. MacLeod; Anthony Gachagan

doi:10.1109/I2MTC50364.2021.9459823

Remote ultrasonic imaging of a wire arc additive manufactured Ti-6AI-4V component using laser induced phased array

Peter Lukacs, Geo Davis, Theodosia Stratoudaki, Stewart Williams, Charles N. MacLeod, Anthony Gachagan

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution book

4 Downloads (Pure)

Abstract

Additive manufacturing (AM) has been revolutionizing the manufacturing industry due to its ability to significantly reduce waste and produce components with intricate shapes. Laser Ultrasonics (LU) is a non-contact and couplant free method to generate and detect ultrasound. LU can accommodate complex component shapes; thus, it has the potential to provide a reliable in-process inspection method for AM components. In recent years the development of Laser Induced Phased Arrays (LIPAs) helped overcome the inherently low signal amplitudes of LU at the non-destructive, thermoelastic regime. In this paper, the Full Matrix Capture data acquisition method is used and a LIPA of 68 elements is synthesized in post processing. The Total Focusing Method imaging algorithm is applied for ultrasonic imaging. The technique is demonstrated on a highly scattering titanium alloy Wire Arc Additive Manufactured (WAAM) component producing high quality ultrasonic images, accurately imaging defects at depths up to 10mm below the inspection surface.

Original language	English
Title of host publication	2021 IEEE International Instrumentation and Measurement Technology Conference (I2MTC)
Place of Publication	Piscataway, NJ
Publisher	IEEE
Pages	1-6
Number of pages	6
DOIs	https://doi.org/10.1109/I2MTC50364.2021.9459823
Publication status	Published - 28 Jun 2021
Event	IEEE International Instrumentation and Measurement Technology Conference (I2MTC), 2021 - Glasgow - On Line event, Glasgow, United Kingdom Duration: 17 May 2021 → 20 May 2021 https://i2mtc2021.ieee-ims.org/

Conference

Conference	IEEE International Instrumentation and Measurement Technology Conference (I2MTC), 2021
Abbreviated title	IEEE I2MTC 2021
Country/Territory	United Kingdom
City	Glasgow
Period	17/05/21 → 20/05/21
Internet address	https://i2mtc2021.ieee-ims.org/

Keywords

laser ultrasonics
remote sensing
additive manufacturing
ultrasonic imaging

Access to Document

10.1109/I2MTC50364.2021.9459823

Lukacs-etal-IEEE-IMTC-2021-Remote-ultrasonic-imaging-of-a-wire-arc-additive-manufactured-Ti-6AI-4VAccepted author manuscript, 996 KB

3 Active

Remote, 3D ultrasonic imaging in extreme environments using 2D laser induced phased arrays
Stratoudaki, T.
EPSRC (Engineering and Physical Sciences Research Council)
1/03/20 → 28/02/22
Project: Research
Doctoral Training Partnership 2018-19 University of Strathclyde | Lukacs, Peter
Stratoudaki, T., Gachagan, A. & Lukacs, P.
EPSRC (Engineering and Physical Sciences Research Council)
1/10/18 → 1/07/22
Project: Research Studentship - Internally Allocated
New Wire Additive Manufacture- NEWAM
Pierce, G., Gachagan, A. & MacLeod, C. N.
EPSRC (Engineering and Physical Sciences Research Council)
25/06/18 → 24/06/23
Project: Research

Cite this

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title = "Remote ultrasonic imaging of a wire arc additive manufactured Ti-6AI-4V component using laser induced phased array",

abstract = "Additive manufacturing (AM) has been revolutionizing the manufacturing industry due to its ability to significantly reduce waste and produce components with intricate shapes. Laser Ultrasonics (LU) is a non-contact and couplant free method to generate and detect ultrasound. LU can accommodate complex component shapes; thus, it has the potential to provide a reliable in-process inspection method for AM components. In recent years the development of Laser Induced Phased Arrays (LIPAs) helped overcome the inherently low signal amplitudes of LU at the non-destructive, thermoelastic regime. In this paper, the Full Matrix Capture data acquisition method is used and a LIPA of 68 elements is synthesized in post processing. The Total Focusing Method imaging algorithm is applied for ultrasonic imaging. The technique is demonstrated on a highly scattering titanium alloy Wire Arc Additive Manufactured (WAAM) component producing high quality ultrasonic images, accurately imaging defects at depths up to 10mm below the inspection surface.",

keywords = "laser ultrasonics, remote sensing, additive manufacturing, ultrasonic imaging",

author = "Peter Lukacs and Geo Davis and Theodosia Stratoudaki and Stewart Williams and MacLeod, {Charles N.} and Anthony Gachagan",

note = "{\textcopyright} 2021 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.; IEEE International Instrumentation and Measurement Technology Conference (I2MTC), 2021, IEEE I2MTC 2021 ; Conference date: 17-05-2021 Through 20-05-2021",

year = "2021",

month = jun,

day = "28",

doi = "10.1109/I2MTC50364.2021.9459823",

language = "English",

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Lukacs, P , Davis, G , Stratoudaki, T, Williams, S, MacLeod, CN & Gachagan, A 2021, Remote ultrasonic imaging of a wire arc additive manufactured Ti-6AI-4V component using laser induced phased array. in 2021 IEEE International Instrumentation and Measurement Technology Conference (I2MTC). IEEE, Piscataway, NJ, pp. 1-6, IEEE International Instrumentation and Measurement Technology Conference (I2MTC), 2021, Glasgow, United Kingdom, 17/05/21. https://doi.org/10.1109/I2MTC50364.2021.9459823

Remote ultrasonic imaging of a wire arc additive manufactured Ti-6AI-4V component using laser induced phased array. / Lukacs, Peter ; Davis, Geo ; Stratoudaki, Theodosia; Williams, Stewart; MacLeod, Charles N.; Gachagan, Anthony.

2021 IEEE International Instrumentation and Measurement Technology Conference (I2MTC). Piscataway, NJ : IEEE, 2021. p. 1-6.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution book

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AU - Lukacs, Peter

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AU - Williams, Stewart

AU - MacLeod, Charles N.

AU - Gachagan, Anthony

N1 - © 2021 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.

PY - 2021/6/28

Y1 - 2021/6/28

N2 - Additive manufacturing (AM) has been revolutionizing the manufacturing industry due to its ability to significantly reduce waste and produce components with intricate shapes. Laser Ultrasonics (LU) is a non-contact and couplant free method to generate and detect ultrasound. LU can accommodate complex component shapes; thus, it has the potential to provide a reliable in-process inspection method for AM components. In recent years the development of Laser Induced Phased Arrays (LIPAs) helped overcome the inherently low signal amplitudes of LU at the non-destructive, thermoelastic regime. In this paper, the Full Matrix Capture data acquisition method is used and a LIPA of 68 elements is synthesized in post processing. The Total Focusing Method imaging algorithm is applied for ultrasonic imaging. The technique is demonstrated on a highly scattering titanium alloy Wire Arc Additive Manufactured (WAAM) component producing high quality ultrasonic images, accurately imaging defects at depths up to 10mm below the inspection surface.

AB - Additive manufacturing (AM) has been revolutionizing the manufacturing industry due to its ability to significantly reduce waste and produce components with intricate shapes. Laser Ultrasonics (LU) is a non-contact and couplant free method to generate and detect ultrasound. LU can accommodate complex component shapes; thus, it has the potential to provide a reliable in-process inspection method for AM components. In recent years the development of Laser Induced Phased Arrays (LIPAs) helped overcome the inherently low signal amplitudes of LU at the non-destructive, thermoelastic regime. In this paper, the Full Matrix Capture data acquisition method is used and a LIPA of 68 elements is synthesized in post processing. The Total Focusing Method imaging algorithm is applied for ultrasonic imaging. The technique is demonstrated on a highly scattering titanium alloy Wire Arc Additive Manufactured (WAAM) component producing high quality ultrasonic images, accurately imaging defects at depths up to 10mm below the inspection surface.

KW - laser ultrasonics

KW - remote sensing

KW - additive manufacturing

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DO - 10.1109/I2MTC50364.2021.9459823

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EP - 6

BT - 2021 IEEE International Instrumentation and Measurement Technology Conference (I2MTC)

PB - IEEE

CY - Piscataway, NJ

T2 - IEEE International Instrumentation and Measurement Technology Conference (I2MTC), 2021

Y2 - 17 May 2021 through 20 May 2021

ER -

Remote ultrasonic imaging of a wire arc additive manufactured Ti-6AI-4V component using laser induced phased array

Abstract

Conference

Keywords

Access to Document

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Projects

Remote, 3D ultrasonic imaging in extreme environments using 2D laser induced phased arrays

Doctoral Training Partnership 2018-19 University of Strathclyde | Lukacs, Peter

New Wire Additive Manufacture- NEWAM

Cite this