Abstract
Flycutting is a major machining process for flat-surface machining, which is a typical intermittent-machining process. This paper is dedicated to study the influence of the intermittent-machining force on the workpiece surface generation. In the present study, some defects are identified on the machined surface and found to be corresponded to the tool-tip vibration by the dynamic analysis and the surface-generation simulation. A theoretical model is proposed to capture the dominant factor based on the characteristic. It reveals that the defects are attributed to the changing period of the intermittent-machining force and the dynamic performance of the machine tool. Hence, a surface-generation model is proposed to take account of the tool-tip vibration and the changing of the cutting locus. The simulation results have been found to agree well with the experimental results.
| Original language | English |
|---|---|
| Pages (from-to) | 2162-2167 |
| Number of pages | 6 |
| Journal | Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science |
| Volume | 228 |
| Issue number | 12 |
| Early online date | 20 Dec 2013 |
| DOIs | |
| Publication status | Published - 2014 |
Keywords
- surface generation
- flycutting
- tool-tip vibration
- dynamic vibration
- integrated dynamic simulation
- ultra-precision machining