Investigation of recast and crack formation in laser trepanning drilling of CMSX-4 angled holes

Nicolau Iralal Morar, Rajkumar Roy, Jörn Mehnen, Sundar Marithumu, Simon Gray, Tracey Roberts, John Nicholls

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

This paper presents an experimental investigation on the influences of laser trepanning drilling process parameters on the recast layer thickness and surface crack formation in CMSX-4 nickel-based superalloy angled holes. The effects of peak power, pulse frequency and the trepanning speed as input parameters were investigated in details by varying the laser drilling conditions using Taguchi orthogonal array-based design of experiment approach. Analysis of variance identifies the significant parameters affecting the output responses. It is found that the output responses are affected mainly by the peak power and trepanning speed. The experimental results reveal that the recast layer thickness increases with the increase of peak power and trepanning speed whereas the crack number density decreases with the increase of peak power only. Pulse frequency has no significant effect on both output responses within the range of values investigated. The knowledge gained in this parametric study could be used to improve the metallurgical characteristics of laser-drilled nickel-based acute angled holes.
LanguageEnglish
Number of pages12
JournalInternational Journal of Advanced Manufacturing Technology
Early online date3 Jan 2018
DOIs
Publication statusE-pub ahead of print - 3 Jan 2018

Fingerprint

Crack initiation
Drilling
Lasers
Nickel
Analysis of variance (ANOVA)
Superalloys
Design of experiments
Cracks

Keywords

  • laser trepanning drilling
  • CMSX-4
  • recast layer
  • surface cracks

Cite this

Morar, Nicolau Iralal ; Roy, Rajkumar ; Mehnen, Jörn ; Marithumu, Sundar ; Gray, Simon ; Roberts, Tracey ; Nicholls, John. / Investigation of recast and crack formation in laser trepanning drilling of CMSX-4 angled holes. In: International Journal of Advanced Manufacturing Technology . 2018.
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abstract = "This paper presents an experimental investigation on the influences of laser trepanning drilling process parameters on the recast layer thickness and surface crack formation in CMSX-4 nickel-based superalloy angled holes. The effects of peak power, pulse frequency and the trepanning speed as input parameters were investigated in details by varying the laser drilling conditions using Taguchi orthogonal array-based design of experiment approach. Analysis of variance identifies the significant parameters affecting the output responses. It is found that the output responses are affected mainly by the peak power and trepanning speed. The experimental results reveal that the recast layer thickness increases with the increase of peak power and trepanning speed whereas the crack number density decreases with the increase of peak power only. Pulse frequency has no significant effect on both output responses within the range of values investigated. The knowledge gained in this parametric study could be used to improve the metallurgical characteristics of laser-drilled nickel-based acute angled holes.",
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Investigation of recast and crack formation in laser trepanning drilling of CMSX-4 angled holes. / Morar, Nicolau Iralal; Roy, Rajkumar ; Mehnen, Jörn; Marithumu, Sundar; Gray, Simon; Roberts, Tracey; Nicholls, John.

In: International Journal of Advanced Manufacturing Technology , 03.01.2018.

Research output: Contribution to journalArticle

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AU - Morar, Nicolau Iralal

AU - Roy, Rajkumar

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AU - Gray, Simon

AU - Roberts, Tracey

AU - Nicholls, John

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AB - This paper presents an experimental investigation on the influences of laser trepanning drilling process parameters on the recast layer thickness and surface crack formation in CMSX-4 nickel-based superalloy angled holes. The effects of peak power, pulse frequency and the trepanning speed as input parameters were investigated in details by varying the laser drilling conditions using Taguchi orthogonal array-based design of experiment approach. Analysis of variance identifies the significant parameters affecting the output responses. It is found that the output responses are affected mainly by the peak power and trepanning speed. The experimental results reveal that the recast layer thickness increases with the increase of peak power and trepanning speed whereas the crack number density decreases with the increase of peak power only. Pulse frequency has no significant effect on both output responses within the range of values investigated. The knowledge gained in this parametric study could be used to improve the metallurgical characteristics of laser-drilled nickel-based acute angled holes.

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