Investigation into high-frequency-vibration assisted micro-blanking of pure copper foils

C.J. Wang, B. Guo, D.B. Shan, Yi Qin

Research output: Chapter in Book/Report/Conference proceedingConference contribution book

1 Citation (Scopus)
17 Downloads (Pure)

Abstract

The difficulties encountered during the manufacture of microparts are often associated with size effects relating to material, process and tooling. Utilizing acoustoplastic softening, achieved through a high-frequency vibration assisted micro-blanking process, was introduced to improve the surface finish in micro-blanking. A frequency of 1.0 kHz was chosen to activate the longitudinal vibration mode of the horn tip, using a piezoelectric actuator. A square hole with dimensions of 0.5 mm × 0.5 mm was made, successfully, from a commercial rolled T2 copper foil with 100 μm in thickness. It was found that the maximum blanking force could be reduced by 5% through utilizing the high-frequency vibration. Proportion of the smooth, burnished area in the cut cross-section increases with an increase of the plasticity to fracture, under the high-frequency vibration, which suggests that the vibration introduced is helpful for inhibiting evolution of the crack due to its acoustoplastic softening effect. During blanking, roughness of the burnished surface could be reduced by increasing the vibration amplitude of the punch, which played a role as surface polishing. The results obtained suggest that the high-frequency vibration can be adopted in micro-blanking in order to improve quality of the microparts.
Original languageEnglish
Title of host publication4th International Conference on New Forming Technology (ICNFT 2015)
EditorsY. Qin, A. Dean, J. Lin, S. J. Yuan, F. Vollertsen
PublisherEDP Sciences
Number of pages6
ISBN (Print)9782759818235
DOIs
Publication statusPublished - 10 Aug 2015
Event4th International Conference on New Forming Technology - Crowne Plaza Glasgow, Glasgow, United Kingdom
Duration: 6 Aug 20159 Aug 2015
http://www.icnft2015.com/ (conference web site)

Publication series

NameMATEC Web of Conferences
PublisherEDP Sciences
Volume21

Conference

Conference4th International Conference on New Forming Technology
Abbreviated titleICNFT2015
CountryUnited Kingdom
CityGlasgow
Period6/08/159/08/15
Internet address

Keywords

  • high-frequency vibration
  • micro-blanking
  • copper foils
  • microparts
  • microforming

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    Wang, C. J., Guo, B., Shan, D. B., & Qin, Y. (2015). Investigation into high-frequency-vibration assisted micro-blanking of pure copper foils. In Y. Qin, A. Dean, J. Lin, S. J. Yuan, & F. Vollertsen (Eds.), 4th International Conference on New Forming Technology (ICNFT 2015) [09002] (MATEC Web of Conferences; Vol. 21). EDP Sciences. https://doi.org/10.1051/matecconf/20152109004