FE analysis of multi-cycle micro-forming through using closed-die upsetting models and forward extrusion models

Wenke Pan, Yi Qin

Research output: Chapter in Book/Report/Conference proceedingConference contribution book

Abstract

Research in micro-forming leads to the investigation of the effects of heat generation in the workpiece and temperature changes in the tools during the forming. The results reported in this paper relate to the study of cold micro-forming processes which are usually ignored on its thermal characteristics. Two closed-die upsetting models were used for the simulation of the forming of micro-parts in single forming trial and in mass production (multi-cycle loading), respectively. An elastic–plastic finite element simulation was performed for a single forming trial. The heat transferred to the die, computed from the simulation, was then used as an input for the multi-cycle heat loading analysis in the die. Two materials: silver and low carbon steel, were used as the work material. The results show that the die saturation temperature could still go up to 100 °C for small size dies, which is significant for the forming of micro-parts. Forming errors due to the die-temperature changes were further computed, which forms a basis for developing considerations on the forming-error compensation. Using the same methods and procedures, forming of a micro-pin via forward extrusion was analysed.
LanguageEnglish
Title of host publication10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007
EditorsYong Taek Im, Fuh Kuo Chen
Pages539-545
Number of pages7
Publication statusPublished - 11 Oct 2007
Event10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007 - Daejeon, Korea, Republic of
Duration: 7 Oct 200711 Oct 2007

Conference

Conference10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007
Abbreviated titleAMPT 2007
CountryKorea, Republic of
CityDaejeon
Period7/10/0711/10/07

Fingerprint

Upsetting (forming)
Extrusion
Error compensation
Heat generation
Low carbon steel
Temperature
Silver

Keywords

  • FE analysis
  • multi-cycle micro-forming
  • closed-die upsetting models
  • forward extrusion models
  • micro-forming
  • forming error

Cite this

Pan, W., & Qin, Y. (2007). FE analysis of multi-cycle micro-forming through using closed-die upsetting models and forward extrusion models. In Y. Taek Im, & F. K. Chen (Eds.), 10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007 (pp. 539-545)
Pan, Wenke ; Qin, Yi. / FE analysis of multi-cycle micro-forming through using closed-die upsetting models and forward extrusion models. 10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007. editor / Yong Taek Im ; Fuh Kuo Chen. 2007. pp. 539-545
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Pan, W & Qin, Y 2007, FE analysis of multi-cycle micro-forming through using closed-die upsetting models and forward extrusion models. in Y Taek Im & FK Chen (eds), 10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007. pp. 539-545, 10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007, Daejeon, Korea, Republic of, 7/10/07.

FE analysis of multi-cycle micro-forming through using closed-die upsetting models and forward extrusion models. / Pan, Wenke; Qin, Yi.

10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007. ed. / Yong Taek Im; Fuh Kuo Chen. 2007. p. 539-545.

Research output: Chapter in Book/Report/Conference proceedingConference contribution book

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N2 - Research in micro-forming leads to the investigation of the effects of heat generation in the workpiece and temperature changes in the tools during the forming. The results reported in this paper relate to the study of cold micro-forming processes which are usually ignored on its thermal characteristics. Two closed-die upsetting models were used for the simulation of the forming of micro-parts in single forming trial and in mass production (multi-cycle loading), respectively. An elastic–plastic finite element simulation was performed for a single forming trial. The heat transferred to the die, computed from the simulation, was then used as an input for the multi-cycle heat loading analysis in the die. Two materials: silver and low carbon steel, were used as the work material. The results show that the die saturation temperature could still go up to 100 °C for small size dies, which is significant for the forming of micro-parts. Forming errors due to the die-temperature changes were further computed, which forms a basis for developing considerations on the forming-error compensation. Using the same methods and procedures, forming of a micro-pin via forward extrusion was analysed.

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Pan W, Qin Y. FE analysis of multi-cycle micro-forming through using closed-die upsetting models and forward extrusion models. In Taek Im Y, Chen FK, editors, 10th International Conference on Advances in Materials and Processing Technologies - AMPT 2007. 2007. p. 539-545