Enhanced ruthenium selectivity for the conversion of FAMEs to diesel-range alkanes by surface decoration of FeO_x species

Ruthenium-based catalysts have been widely used in the lignin depolymerization and polystyrene hydrogenolysis reactions due to its superior hydrogenolysis activity for C-O and C-C bonds. However, serious cleavage of C-C bonds at high temperatures greatly limits its application in the production of green biodiesel from the conversion of natural oils and bio-derived fatty esters. In this work, we found that introducing a suitable second less-reactive metal (e.g., Fe, Zn) can effectively suppress the hydrogenolysis activity of ruthenium (Ru) metal for C-C bonds and exhibit a high selectivity (>90 %) to diesel-range alkanes (C₁₅-C₁₈ alkanes) in the conversion of fatty acid methyl esters (FAMEs) even at high reaction temperature (250 °C) over the Ru₁Fe_0.5 catalyst, while an obvious cracking reaction was observed from 210 °C over the monometallic Ru catalyst. Detailed characterization and theoretical calculation results reveal that the introduction of Fe species in the RuFe catalysts weakens the interaction between catalyst and the resulting alkanes, which inhibits the cracking of alkanes. Specifically, adding Fe species breaks the ensemble of Ru atoms and decreases the binding affinity of metallic Ru for H₂, which suppresses the activity of Ru metal for the hydrogenolysis of C-C bonds and exhibits a high selectivity to diesel-range alkanes. This research provides valuable information for improving the hydrodeoxygenation (HDO) selectivity of Ru-based catalysts while inhibiting its high hydrogenolysis activity for C-C bonds.