Comparison study of multistep forging and injection forging of automobile fasteners

Senyong Chen, Yi Qin

Research output: Chapter in Book/Report/Conference proceedingConference contribution book

1 Citation (Scopus)

Abstract

In order to improve production efficiency, injection forging as a feasible approach was introduced to automobile fasteners production. In the study reported in this paper, two forging approaches, traditional multistep forging and injection forging, were analysed by using a finite element method. Using ABAQUS and DEFORM, some significant factors, namely, forging force, energy consumption, component accuracy and stress distribution in the die, were compared to explore the potential and challenge for this new forging approach. Morrow's stress life model was applied for the analysis of a die insert made of Tungsten Carbide (75% W and 25% Co). It is argued that the presently reported approach is helpful in analysis of forging.
LanguageEnglish
Title of host publication4th International Conference on New Forming Technology (ICNFT 2015)
EditorsY. Qin, A. Dean, J. Lin, S. J. Yuan, F. Vollertsen
Number of pages7
DOIs
Publication statusPublished - 10 Aug 2015
Event4th International Conference on New Forming Technology - Crowne Plaza Glasgow, Glasgow, United Kingdom
Duration: 6 Aug 20159 Aug 2015
http://www.icnft2015.com/ (conference web site)

Publication series

NameMATEC Web of Conferences
PublisherEDP Sciences
Volume21

Conference

Conference4th International Conference on New Forming Technology
Abbreviated titleICNFT2015
CountryUnited Kingdom
CityGlasgow
Period6/08/159/08/15
Internet address

Fingerprint

Fasteners
Forging
Automobiles
Tungsten carbide
ABAQUS
Stress concentration
Energy utilization
Finite element method

Keywords

  • efficiency
  • injection forging
  • automobile fasteners production
  • multistep forging
  • finite element method
  • energy consumption
  • forging force
  • component accuracy
  • stress distribution

Cite this

Chen, S., & Qin, Y. (2015). Comparison study of multistep forging and injection forging of automobile fasteners. In Y. Qin, A. Dean, J. Lin, S. J. Yuan, & F. Vollertsen (Eds.), 4th International Conference on New Forming Technology (ICNFT 2015) [02007] (MATEC Web of Conferences; Vol. 21). https://doi.org/10.1051/matecconf/20152102007
Chen, Senyong ; Qin, Yi. / Comparison study of multistep forging and injection forging of automobile fasteners. 4th International Conference on New Forming Technology (ICNFT 2015). editor / Y. Qin ; A. Dean ; J. Lin ; S. J. Yuan ; F. Vollertsen. 2015. (MATEC Web of Conferences).
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abstract = "In order to improve production efficiency, injection forging as a feasible approach was introduced to automobile fasteners production. In the study reported in this paper, two forging approaches, traditional multistep forging and injection forging, were analysed by using a finite element method. Using ABAQUS and DEFORM, some significant factors, namely, forging force, energy consumption, component accuracy and stress distribution in the die, were compared to explore the potential and challenge for this new forging approach. Morrow's stress life model was applied for the analysis of a die insert made of Tungsten Carbide (75{\%} W and 25{\%} Co). It is argued that the presently reported approach is helpful in analysis of forging.",
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Chen, S & Qin, Y 2015, Comparison study of multistep forging and injection forging of automobile fasteners. in Y Qin, A Dean, J Lin, SJ Yuan & F Vollertsen (eds), 4th International Conference on New Forming Technology (ICNFT 2015)., 02007, MATEC Web of Conferences, vol. 21, 4th International Conference on New Forming Technology, Glasgow, United Kingdom, 6/08/15. https://doi.org/10.1051/matecconf/20152102007

Comparison study of multistep forging and injection forging of automobile fasteners. / Chen, Senyong; Qin, Yi.

4th International Conference on New Forming Technology (ICNFT 2015). ed. / Y. Qin; A. Dean; J. Lin; S. J. Yuan; F. Vollertsen. 2015. 02007 (MATEC Web of Conferences; Vol. 21).

Research output: Chapter in Book/Report/Conference proceedingConference contribution book

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N2 - In order to improve production efficiency, injection forging as a feasible approach was introduced to automobile fasteners production. In the study reported in this paper, two forging approaches, traditional multistep forging and injection forging, were analysed by using a finite element method. Using ABAQUS and DEFORM, some significant factors, namely, forging force, energy consumption, component accuracy and stress distribution in the die, were compared to explore the potential and challenge for this new forging approach. Morrow's stress life model was applied for the analysis of a die insert made of Tungsten Carbide (75% W and 25% Co). It is argued that the presently reported approach is helpful in analysis of forging.

AB - In order to improve production efficiency, injection forging as a feasible approach was introduced to automobile fasteners production. In the study reported in this paper, two forging approaches, traditional multistep forging and injection forging, were analysed by using a finite element method. Using ABAQUS and DEFORM, some significant factors, namely, forging force, energy consumption, component accuracy and stress distribution in the die, were compared to explore the potential and challenge for this new forging approach. Morrow's stress life model was applied for the analysis of a die insert made of Tungsten Carbide (75% W and 25% Co). It is argued that the presently reported approach is helpful in analysis of forging.

KW - efficiency

KW - injection forging

KW - automobile fasteners production

KW - multistep forging

KW - finite element method

KW - energy consumption

KW - forging force

KW - component accuracy

KW - stress distribution

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DO - 10.1051/matecconf/20152102007

M3 - Conference contribution book

SN - 9782759818235

T3 - MATEC Web of Conferences

BT - 4th International Conference on New Forming Technology (ICNFT 2015)

A2 - Qin, Y.

A2 - Dean, A.

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Chen S, Qin Y. Comparison study of multistep forging and injection forging of automobile fasteners. In Qin Y, Dean A, Lin J, Yuan SJ, Vollertsen F, editors, 4th International Conference on New Forming Technology (ICNFT 2015). 2015. 02007. (MATEC Web of Conferences). https://doi.org/10.1051/matecconf/20152102007