Burr reduction mechanism in vibration-assisted micro milling

Wanqun Chen; Xiangyu Teng; Lu Zheng; Wenkun Xie; Dehong Huo

doi:10.1016/j.mfglet.2018.02.015

Burr reduction mechanism in vibration-assisted micro milling

Wanqun Chen, Xiangyu Teng, Lu Zheng, Wenkun Xie, Dehong Huo

Design, Manufacturing And Engineering Management

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Abstract

This paper investigates the effect of vibration applied in feed direction on the burr generation mechanism in vibration-assisted micro milling. Kinematic analysis and finite element simulation are conducted for micro slot milling. Due to the vibration assistance in the feed direction, up milling and down milling takes place periodically on both of the cutting-in and cutting-out sides. This results in a reduction of burr formation. The results from both simulation and experiment confirm that the size of the top burrs in the down milling side of the slot are reduced significantly due to vibration assistance compared with conventional micro milling.

Original language	English
Pages (from-to)	6-9
Number of pages	4
Journal	Manufacturing Letters
Volume	16
DOIs	https://doi.org/10.1016/j.mfglet.2018.02.015
Publication status	Published - 1 Apr 2018

Keywords

burr reduction
micro milling
precision machining
vibration-assisted milling
vibration
finite element method
finite element simulations
cutting force

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10.1016/j.mfglet.2018.02.015

Chen-etal-ML2018-Burr-reduction-mechanism-vibration-assisted-micro-millingAccepted author manuscript, 355 KBLicence: CC BY-NC-ND 4.0

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title = "Burr reduction mechanism in vibration-assisted micro milling",

abstract = "This paper investigates the effect of vibration applied in feed direction on the burr generation mechanism in vibration-assisted micro milling. Kinematic analysis and finite element simulation are conducted for micro slot milling. Due to the vibration assistance in the feed direction, up milling and down milling takes place periodically on both of the cutting-in and cutting-out sides. This results in a reduction of burr formation. The results from both simulation and experiment confirm that the size of the top burrs in the down milling side of the slot are reduced significantly due to vibration assistance compared with conventional micro milling.",

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author = "Wanqun Chen and Xiangyu Teng and Lu Zheng and Wenkun Xie and Dehong Huo",

note = "Funding Information: The authors gratefully acknowledge financial support of the Engineering and Physical Sciences Research Council ( EP/M020657/1 ) and National Natural Science Foundation of China (Grant No. 51505107 ). Publisher Copyright: {\textcopyright} 2018",

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AU - Chen, Wanqun

AU - Teng, Xiangyu

AU - Zheng, Lu

AU - Xie, Wenkun

AU - Huo, Dehong

N1 - Funding Information: The authors gratefully acknowledge financial support of the Engineering and Physical Sciences Research Council ( EP/M020657/1 ) and National Natural Science Foundation of China (Grant No. 51505107 ). Publisher Copyright: © 2018

PY - 2018/4/1

Y1 - 2018/4/1

N2 - This paper investigates the effect of vibration applied in feed direction on the burr generation mechanism in vibration-assisted micro milling. Kinematic analysis and finite element simulation are conducted for micro slot milling. Due to the vibration assistance in the feed direction, up milling and down milling takes place periodically on both of the cutting-in and cutting-out sides. This results in a reduction of burr formation. The results from both simulation and experiment confirm that the size of the top burrs in the down milling side of the slot are reduced significantly due to vibration assistance compared with conventional micro milling.

AB - This paper investigates the effect of vibration applied in feed direction on the burr generation mechanism in vibration-assisted micro milling. Kinematic analysis and finite element simulation are conducted for micro slot milling. Due to the vibration assistance in the feed direction, up milling and down milling takes place periodically on both of the cutting-in and cutting-out sides. This results in a reduction of burr formation. The results from both simulation and experiment confirm that the size of the top burrs in the down milling side of the slot are reduced significantly due to vibration assistance compared with conventional micro milling.

KW - burr reduction

KW - micro milling

KW - precision machining

KW - vibration-assisted milling

KW - vibration

KW - finite element method

KW - finite element simulations

KW - cutting force

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VL - 16

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Burr reduction mechanism in vibration-assisted micro milling

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