A mechanical structure-based design method and its implementation on a fly-cutting machine tool design

Yingchun Liang, Wanqun Chen, Yazhou Sun, Xichun Luo, Lihua Lu, Haitao Liu

Research output: Contribution to journalArticle

16 Citations (Scopus)

Abstract

The mechanical structure has a main influence of the machining performance and the servo performance. In this study, a mechanical structure-based design method is presented to design and optimize an ultraprecision fly-cutting machine tool. This method takes full account of the influence of mechanical components on the machining performance and servo performance at the design stage. The effect of the components structure on the roughness of machined surface is discussed, and an optimized structural form of the aerostatic spindle is given. The influence of the mechanical structure on the control system and electronic drives is discussed, and an integrated dynamic design model is built and used to optimize the hydrostatic slide. Furthermore, the impact of mechanical system dynamic performance of the machine tool on the processing topography is analyzed by the finite element model of the machine tool. This method provides a theoretical basis for the design and optimization of mechanical components and machine tools stiffness loop.
LanguageEnglish
Pages1915-1921
Number of pages7
JournalInternational Journal of Advanced Manufacturing Technology
Volume70
Issue number9-12
DOIs
Publication statusPublished - Feb 2014

Fingerprint

Cutting tools
Machine tools
Machining
Topography
Dynamical systems
Surface roughness
Stiffness
Control systems
Processing

Keywords

  • mechanical structure
  • design method
  • integrated design
  • machine dynamics

Cite this

Liang, Yingchun ; Chen, Wanqun ; Sun, Yazhou ; Luo, Xichun ; Lu, Lihua ; Liu , Haitao. / A mechanical structure-based design method and its implementation on a fly-cutting machine tool design. In: International Journal of Advanced Manufacturing Technology . 2014 ; Vol. 70, No. 9-12. pp. 1915-1921.
@article{1cd364fb70254c7487497c0fa82ef8b5,
title = "A mechanical structure-based design method and its implementation on a fly-cutting machine tool design",
abstract = "The mechanical structure has a main influence of the machining performance and the servo performance. In this study, a mechanical structure-based design method is presented to design and optimize an ultraprecision fly-cutting machine tool. This method takes full account of the influence of mechanical components on the machining performance and servo performance at the design stage. The effect of the components structure on the roughness of machined surface is discussed, and an optimized structural form of the aerostatic spindle is given. The influence of the mechanical structure on the control system and electronic drives is discussed, and an integrated dynamic design model is built and used to optimize the hydrostatic slide. Furthermore, the impact of mechanical system dynamic performance of the machine tool on the processing topography is analyzed by the finite element model of the machine tool. This method provides a theoretical basis for the design and optimization of mechanical components and machine tools stiffness loop.",
keywords = "mechanical structure, design method, integrated design, machine dynamics",
author = "Yingchun Liang and Wanqun Chen and Yazhou Sun and Xichun Luo and Lihua Lu and Haitao Liu",
year = "2014",
month = "2",
doi = "10.1007/s00170-013-5436-5",
language = "English",
volume = "70",
pages = "1915--1921",
journal = "International Journal of Advanced Manufacturing Technology",
issn = "0268-3768",
number = "9-12",

}

A mechanical structure-based design method and its implementation on a fly-cutting machine tool design. / Liang, Yingchun; Chen, Wanqun; Sun, Yazhou; Luo, Xichun; Lu, Lihua; Liu , Haitao.

In: International Journal of Advanced Manufacturing Technology , Vol. 70, No. 9-12, 02.2014, p. 1915-1921.

Research output: Contribution to journalArticle

TY - JOUR

T1 - A mechanical structure-based design method and its implementation on a fly-cutting machine tool design

AU - Liang, Yingchun

AU - Chen, Wanqun

AU - Sun, Yazhou

AU - Luo, Xichun

AU - Lu, Lihua

AU - Liu , Haitao

PY - 2014/2

Y1 - 2014/2

N2 - The mechanical structure has a main influence of the machining performance and the servo performance. In this study, a mechanical structure-based design method is presented to design and optimize an ultraprecision fly-cutting machine tool. This method takes full account of the influence of mechanical components on the machining performance and servo performance at the design stage. The effect of the components structure on the roughness of machined surface is discussed, and an optimized structural form of the aerostatic spindle is given. The influence of the mechanical structure on the control system and electronic drives is discussed, and an integrated dynamic design model is built and used to optimize the hydrostatic slide. Furthermore, the impact of mechanical system dynamic performance of the machine tool on the processing topography is analyzed by the finite element model of the machine tool. This method provides a theoretical basis for the design and optimization of mechanical components and machine tools stiffness loop.

AB - The mechanical structure has a main influence of the machining performance and the servo performance. In this study, a mechanical structure-based design method is presented to design and optimize an ultraprecision fly-cutting machine tool. This method takes full account of the influence of mechanical components on the machining performance and servo performance at the design stage. The effect of the components structure on the roughness of machined surface is discussed, and an optimized structural form of the aerostatic spindle is given. The influence of the mechanical structure on the control system and electronic drives is discussed, and an integrated dynamic design model is built and used to optimize the hydrostatic slide. Furthermore, the impact of mechanical system dynamic performance of the machine tool on the processing topography is analyzed by the finite element model of the machine tool. This method provides a theoretical basis for the design and optimization of mechanical components and machine tools stiffness loop.

KW - mechanical structure

KW - design method

KW - integrated design

KW - machine dynamics

U2 - 10.1007/s00170-013-5436-5

DO - 10.1007/s00170-013-5436-5

M3 - Article

VL - 70

SP - 1915

EP - 1921

JO - International Journal of Advanced Manufacturing Technology

T2 - International Journal of Advanced Manufacturing Technology

JF - International Journal of Advanced Manufacturing Technology

SN - 0268-3768

IS - 9-12

ER -