3 Dimensional simulation of stationary gas tungsten arc welding of L-shape, V-shape and open-corner joints

Muhammad Abid, Shahid Parvez, David Nash, Hassan Fawad

Research output: Contribution to journalArticle

2 Citations (Scopus)

Abstract

This paper presents a three-dimensional simulation of stationary gas tungsten arc welding which studies the development of the arc and weld pool in three types of joints, namely L-shape, V-shape and open-corner. Temperature, heat flux, current density and gas shear stress are determined in the arc and are used as input to the workpiece to determine the heat, fluid flow and weld pool shape. Buoyancy and surface tension gradient which affect the pool shape are taken into consideration. It is observed that the current density, heat flux and gas shear distribution in the arc domain is the same in all the cases. The electromagnetic force is observed to be the same in L-shape and V-shape joints. In the case of the open-corner joint, some electromagnetic force is also observed on the bottom edge of the weld. The fluid flow and weld pool shape is found to be the same in the case of L-shape and V-shape joints which shows that the orientation of work-piece does not produce any gravity effect. Due to the sharp edge in the open-corner joint, the weld pool is observed to be shallow and wide. In all three cases, the molten metal flows from the sides and the weld pool is formed slightly upwards at the weld centre in the experimental results. This phenomenon is not considered in the numerical analysis and the weld pool depth near the weld centre is a little different from the experimental results; however, the remaining pool shapes are observed to be in good agreement.
LanguageEnglish
Pages1354-1368
JournalProceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume226
Issue number8
DOIs
Publication statusPublished - Aug 2012

Fingerprint

Tungsten
Electric arc welding
Welding
Welds
Arc of a curve
Gases
Simulation
Electromagnetic Force
Heat Flux
Heat flux
Flow of fluids
Fluid Flow
Current density
Gas
Buoyancy
Liquid metals
Experimental Results
Shear Stress
Surface tension
Surface Tension

Keywords

  • 3D modelling
  • arc welding
  • L-shape joints
  • V-shape joints
  • open-corner joints

Cite this

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abstract = "This paper presents a three-dimensional simulation of stationary gas tungsten arc welding which studies the development of the arc and weld pool in three types of joints, namely L-shape, V-shape and open-corner. Temperature, heat flux, current density and gas shear stress are determined in the arc and are used as input to the workpiece to determine the heat, fluid flow and weld pool shape. Buoyancy and surface tension gradient which affect the pool shape are taken into consideration. It is observed that the current density, heat flux and gas shear distribution in the arc domain is the same in all the cases. The electromagnetic force is observed to be the same in L-shape and V-shape joints. In the case of the open-corner joint, some electromagnetic force is also observed on the bottom edge of the weld. The fluid flow and weld pool shape is found to be the same in the case of L-shape and V-shape joints which shows that the orientation of work-piece does not produce any gravity effect. Due to the sharp edge in the open-corner joint, the weld pool is observed to be shallow and wide. In all three cases, the molten metal flows from the sides and the weld pool is formed slightly upwards at the weld centre in the experimental results. This phenomenon is not considered in the numerical analysis and the weld pool depth near the weld centre is a little different from the experimental results; however, the remaining pool shapes are observed to be in good agreement.",
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3 Dimensional simulation of stationary gas tungsten arc welding of L-shape, V-shape and open-corner joints. / Abid, Muhammad; Parvez, Shahid; Nash, David; Fawad, Hassan.

In: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 226, No. 8, 08.2012, p. 1354-1368.

Research output: Contribution to journalArticle

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AB - This paper presents a three-dimensional simulation of stationary gas tungsten arc welding which studies the development of the arc and weld pool in three types of joints, namely L-shape, V-shape and open-corner. Temperature, heat flux, current density and gas shear stress are determined in the arc and are used as input to the workpiece to determine the heat, fluid flow and weld pool shape. Buoyancy and surface tension gradient which affect the pool shape are taken into consideration. It is observed that the current density, heat flux and gas shear distribution in the arc domain is the same in all the cases. The electromagnetic force is observed to be the same in L-shape and V-shape joints. In the case of the open-corner joint, some electromagnetic force is also observed on the bottom edge of the weld. The fluid flow and weld pool shape is found to be the same in the case of L-shape and V-shape joints which shows that the orientation of work-piece does not produce any gravity effect. Due to the sharp edge in the open-corner joint, the weld pool is observed to be shallow and wide. In all three cases, the molten metal flows from the sides and the weld pool is formed slightly upwards at the weld centre in the experimental results. This phenomenon is not considered in the numerical analysis and the weld pool depth near the weld centre is a little different from the experimental results; however, the remaining pool shapes are observed to be in good agreement.

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